How Much Do TPO Roofing Systems Cost?
The cost of replacing a commercial roof with TPO roofing is influenced by various factors, including the roof’s size, design complexity, and the materials used. On average, TPO roofing replacement costs range from $9.00 to $16.50 per square foot. This range includes both materials and labor, ensuring that all aspects of the installation are covered. However, the final cost can vary depending on additional factors such as the building’s location, the thickness of the TPO membrane, and whether the old roofing material needs to be removed.Â
The cost also reflects the complexity of the installation process, which can be influenced by the roof’s design, including any unique architectural features or obstacles that may require specialized labor or materials. Understanding these factors is crucial for accurately estimating the cost of your TPO roofing replacement project and ensuring that you are prepared for all potential expenses.
How Much Does a TPO Roofing Replacement Cost per Square Foot?
The cost of TPO roofing replacement per square foot typically ranges from $9.00 to $16.50. This price includes the TPO membrane, installation, and other associated materials, making it a comprehensive estimate for your roofing project. The specific cost per square foot can vary based on the thickness of the TPO membrane, the installation method, and the complexity of the roof design. For instance, thicker TPO membranes offer better durability and longer lifespans but come at a higher cost per square foot. Additionally, more complex roof designs with multiple slopes or obstructions can increase the labor costs, further affecting the price per square foot. It’s also important to consider the long-term benefits of choosing a thicker or more durable membrane, as this can lead to reduced maintenance costs and a longer roof lifespan, ultimately providing greater value over time.
Average TPO Roof Replacement Costs for Commercial Buildings
The cost of replacing a TPO roof on a commercial building can vary depending on the size of the roof and the complexity of the project. Below is a breakdown of average TPO roof replacement costs based on different roof sizes:
Roof Size (Square Feet) | Cost per Square Foot | Total Cost Range |
5,000 sq ft | $9.00 – $16.50 | $45,000 – $82,500 |
10,000 sq ft | $8.50 – $16.00 | $85,000 – $160,000 |
20,000 sq ft | $8.00 – $15.50 | $160,000 – $310,000 |
50,000 sq ft | $7.50 – $15.00 | $375,000 – $750,000 |
Commercial Building Types and TPO Roof Replacement Costs
Different types of commercial buildings have varying roofing needs and associated costs. The nature of the business, the size of the building, and its location can all influence the complexity and cost of a TPO roof replacement project. Below is a cost breakdown for replacing TPO roofs on different types of commercial buildings:
Commercial Building Type | Average Roof Size (sq ft) | TPO Replacement Cost |
Retail Store (5,000 – 10,000 sq ft) | 7,500 sq ft | $67,500 – $123,750 |
Office Building (10,000 – 20,000 sq ft) | 15,000 sq ft | $135,000 – $247,500 |
Industrial Warehouse (20,000 – 50,000 sq ft) | 35,000 sq ft | $315,000 – $577,500 |
Hotel (50,000+ sq ft) | 75,000 sq ft | $675,000 – $1,237,500 |
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Retail Store (10,000 sq ft)
Retail stores typically have smaller roof areas, making TPO roofing a cost-effective option. For a 10,000 sq ft retail store, the cost of installing a 45-mil TPO roof ranges from $90,000 to $160,000. Upgrading to a 60-mil TPO membrane increases the cost to between $95,000 and $170,000, offering enhanced durability. If maximum protection is desired, an 80-mil TPO roof will cost between $100,000 and $180,000, providing superior resistance to wear and tear.
Office Building (20,000 sq ft)
Office buildings, which require larger roof areas, face higher TPO roofing costs. For a 20,000 sq ft office building, installing a 45-mil TPO roof costs between $160,000 and $310,000. Opting for a thicker, 60-mil TPO membrane increases the price to between $170,000 and $330,000. For those looking to maximize durability and extend the roof’s lifespan, an 80-mil TPO roof will cost between $180,000 and $350,000.
Industrial Warehouse (35,000 sq ft)
Industrial warehouses, with their expansive roof areas, require substantial investment for TPO roofing. For a 35,000 sq ft warehouse, the cost of installing a 45-mil TPO roof ranges from $315,000 to $577,500. If a thicker 60-mil TPO membrane is chosen, the cost increases to between $350,000 and $630,000. An 80-mil TPO roof, offering the highest level of protection and durability, will cost between $380,000 and $665,000.
Hotel (75,000 sq ft)
Hotels, which often require premium roofing solutions due to their size and visibility, face the highest TPO roofing costs. For a 75,000 sq ft hotel, installing a 45-mil TPO roof costs between $675,000 and $1,237,500. Upgrading to a 60-mil TPO membrane increases the cost to between $725,000 and $1,320,000. For maximum durability and longevity, an 80-mil TPO roof will cost between $780,000 and $1,400,000.
Factors Influencing the Cost of a TPO Commercial Roof Replacement
Several key factors influence the cost of replacing a commercial roof with TPO roofing. Understanding these factors will help you better estimate the total cost of your roofing project and make informed decisions that align with your budget and long-term goals:
Roof Size and Dimensions
The size of the roof is one of the most significant factors affecting the cost of a TPO roofing system. Larger roofs require more materials and labor, which naturally increases the overall expense. For example, a 5,000-square-foot roof will cost less per square foot than a 20,000-square-foot roof due to economies of scale. However, the total cost will be higher for the larger roof due to the increased material and labor requirements. Additionally, the roof size can influence the complexity of the installation, as larger roofs may require more advanced planning and coordination to ensure that the project is completed efficiently and to a high standard.
TPO Membrane Thickness
TPO membranes come in various thicknesses, typically ranging from 45 mils to 80 mils. Thicker membranes offer better durability and longer lifespans but are also more expensive. The choice of membrane thickness depends on the specific needs of the building and the desired level of protection. Thicker membranes are recommended for roofs that are subject to heavy foot traffic or extreme weather conditions, as they provide better resistance to damage. While the initial cost of a thicker membrane may be higher, the enhanced durability can result in lower maintenance and replacement costs over the life of the roof, making it a cost-effective option for many commercial properties.
Roof Complexity
The complexity of the roof design can also influence the cost. Roofs with multiple slopes, angles, or obstructions like HVAC units and skylights require more labor and specialized installation techniques. This added complexity can increase the time and effort required to complete the project, leading to higher labor costs. Additionally, complex roof designs may require custom solutions or additional materials, which can further drive up the overall cost. The need for specialized installation techniques and materials can also extend the project timeline, which may impact overall costs and require more careful planning to ensure that the project stays within budget.
Installation Method
TPO roofing systems can be installed using various methods, including mechanically attached, fully adhered, or ballasted systems. Each installation method has different cost implications. Fully adhered systems, for example, typically cost more because they require more adhesive and labor compared to mechanically attached systems. The choice of installation method depends on factors such as the building’s location, climate, and structural considerations, as well as the desired level of durability and wind resistance. Each method offers different advantages, so it’s important to choose the one that best meets the specific needs of your building while also considering the cost and long-term performance of the roof.
Location and Climate
The location of the building can affect the cost of a TPO roofing system. In regions with extreme weather conditions, such as high winds, heavy rainfall, or intense heat, additional measures may be needed to ensure the roof’s durability and performance. These measures can include using thicker membranes, additional insulation, or more secure attachment methods, all of which can increase the overall cost. Additionally, local labor rates and building codes can vary, influencing the total expense of the project. The specific environmental challenges of the building’s location should be carefully considered when planning the roof replacement to ensure that the chosen materials and installation methods will provide the necessary protection and longevity.
Removal of Old Roofing Material
If your project involves replacing an existing roof, the cost of removing and disposing of the old roofing material should be factored into the total cost. The complexity and amount of old material to be removed will affect how much this part of the job will cost. Proper removal and disposal are essential to ensure that the new TPO roofing system is installed on a clean, stable surface, which can prevent future issues and extend the roof’s lifespan. Additionally, the disposal of old materials must be managed in compliance with local environmental regulations, which may add to the overall cost but is necessary to ensure that the project is completed responsibly.
Cost Breakdown for TPO Roofing by Commercial Building Type
The cost of a TPO roofing system can vary based on the type of commercial building and its specific needs. Below is a detailed cost breakdown for different types of commercial buildings:
Commercial Building Type | Roof Size (sq ft) | 45-mil TPO Cost | 60-mil TPO Cost | 80-mil TPO Cost |
Retail Store | 10,000 sq ft | $90,000 – $160,000 | $95,000 – $170,000 | $100,000 – $180,000 |
Office Building | 20,000 sq ft | $160,000 – $310,000 | $170,000 – $330,000 | $180,000 – $350,000 |
Industrial Warehouse | 35,000 sq ft | $315,000 – $577,500 | $350,000 – $630,000 | $380,000 – $665,000 |
Hotel | 75,000 sq ft | $675,000 – $1,237,500 | $725,000 – $1,320,000 | $780,000 – $1,400,000 |
TPO Roofing Material Options for Commercial Buildings
Choosing the right TPO roofing material is crucial for the success and longevity of your commercial roof. TPO membranes come in different thicknesses, typically ranging from 45 mils to 80 mils. Thicker membranes offer better durability, resistance to punctures, and longer lifespans but come at a higher cost. Here are some common TPO material options:
45-mil TPO Membrane
This is the standard thickness for many commercial applications, offering a good balance between cost and durability. It’s suitable for buildings with lower foot traffic and in regions with moderate weather conditions. The 45-mil membrane provides adequate protection for most commercial buildings, making it a popular choice for cost-conscious businesses that still want reliable performance.
60-mil TPO Membrane
This thicker membrane provides enhanced durability and is ideal for roofs that experience moderate to high foot traffic or are located in areas with more extreme weather conditions. The additional thickness helps protect the roof from potential damage and extends its lifespan. The 60-mil membrane is often chosen for buildings that require a higher level of protection, such as those in areas prone to storms or high winds, where the extra durability can prevent damage and reduce the need for repairs.
80-mil TPO Membrane
The thickest option available, this membrane is designed for maximum durability and is recommended for roofs that need to withstand heavy foot traffic or harsh environmental conditions. While more expensive, the 80-mil TPO membrane offers superior protection and longevity, making it a worthwhile investment for buildings in challenging climates or with complex roof designs. The 80-mil membrane is particularly beneficial for buildings that require the highest level of protection, such as those in hurricane-prone areas, where the added durability can significantly reduce the risk of damage.
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- Multi-Family Building
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- Hospital Building
- Warehouse Building
- School & University Building
- High-Rise Building
- Shopping Complex
- Data Center Building
Detailed Cost Analysis for TPO Commercial Roofing Replacement
A detailed cost analysis of TPO commercial roofing replacement involves breaking down all the components that contribute to the overall cost of the project. This includes not only the TPO membrane and installation but also other factors such as labor, materials, and additional considerations like roof complexity and location. Below is a comprehensive breakdown of these costs:
Cost Component | Low-End Cost | High-End Cost | Details |
TPO Roofing Materials | $9.00 – $16.50 per sq ft | $14.00 – $24.00 per sq ft | Includes the cost of the TPO membrane, adhesives, and other necessary materials. |
Labor Costs | $3.50 – $8.50 per sq ft | $8.00 – $12.00 per sq ft | Covers the cost of removal, disposal, and installation, which varies based on the complexity and size of the roof. |
Roof Removal and Disposal | $1.50 – $4.50 per sq ft | $2.50 – $6.00 per sq ft | Includes the removal of the old roof and proper disposal of materials. |
Insulation and Underlayment | $2.00 – $4.00 per sq ft | $3.00 – $6.50 per sq ft | Cost for adding insulation and underlayment, which are crucial for energy efficiency and roof protection. |
Flashing and Accessories | $1.20 – $2.50 per sq ft | $2.50 – $4.50 per sq ft | Includes flashing, gutters, vents, and other roofing accessories. |
Safety Equipment and Compliance | $0.60 – $1.20 per sq ft | $1.00 – $2.50 per sq ft | Costs associated with scaffolding, harnesses, and ensuring compliance with safety regulations. |
TPO Roofing Materials
The cost of TPO roofing materials typically ranges from $9.00 to $16.50 per square foot on the low end and $14.00 to $24.00 per square foot on the high end. This price includes the TPO membrane, adhesives, and other necessary materials required for installation. The variation in cost depends on the thickness of the TPO membrane selected, with thicker options providing greater durability and protection, but at a higher price point.
Labor Costs
Labor is a significant component of the overall roofing project cost, covering the removal of the old roof, disposal of materials, and the installation of the new TPO system. Labor costs typically range from $3.50 to $8.50 per square foot on the low end and $8.00 to $12.00 per square foot on the high end. The complexity of the roof, including its design and any unique architectural features, can influence labor costs. More complex roofs require additional time and specialized skills, which can increase the overall labor expense.
Roof Removal and Disposal
Before a new TPO roof can be installed, the old roofing materials must be removed and properly disposed of. This process typically costs between $1.50 and $4.50 per square foot on the low end and $2.50 to $6.00 per square foot on the high end. The cost can vary depending on the type and amount of material that needs to be removed, as well as local disposal regulations and fees. Proper removal is essential to ensure a smooth installation of the new roofing system.
Insulation and Underlayment
Adding insulation and underlayment is crucial for energy efficiency and protecting the roof structure. The cost for insulation and underlayment generally ranges from $2.00 to $4.00 per square foot on the low end and $3.00 to $6.50 per square foot on the high end. These layers help maintain consistent indoor temperatures, reduce energy costs, and provide an additional layer of protection for the roofing system. The type and thickness of insulation used can impact the final cost.
Flashing and Accessories
Flashing, gutters, vents, and other accessories are essential components of a TPO roofing system. The cost for these items typically ranges from $1.20 to $2.50 per square foot on the low end and $2.50 to $4.50 per square foot on the high end. These accessories play a critical role in preventing water damage and ensuring proper ventilation. The quality and durability of these components can vary, which will affect the overall cost of the roofing project.
Safety Equipment and Compliance
Ensuring the safety of workers and compliance with local regulations is an important part of any roofing project. Costs associated with safety equipment, such as scaffolding and harnesses, typically range from $0.60 to $1.20 per square foot on the low end and $1.00 to $2.50 per square foot on the high end. Compliance with safety regulations is mandatory and helps prevent accidents, ensuring that the project is completed smoothly and within legal guidelines.
Additional Considerations for TPO Roofing Replacement Projects
When planning a TPO roofing replacement project, there are several additional considerations that can influence the overall cost and success of the project. These considerations are essential for ensuring that the roofing system not only meets your immediate needs but also provides long-term value and protection:
Energy Efficiency
Investing in energy-efficient TPO roofing materials can significantly reduce cooling costs, particularly in hot climates like Miami. Reflective TPO membranes help deflect sunlight, reducing heat absorption and lowering energy bills. Energy-efficient roofing not only reduces operational costs but also contributes to a more sustainable building, potentially qualifying for energy tax credits or incentives. By choosing materials that enhance energy efficiency, businesses can achieve long-term savings and reduce their environmental impact, making the investment in a high-quality TPO roofing system even more valuable.
Compliance with Local Building Codes and Permits
Ensure that your TPO roofing replacement project complies with local building codes and regulations. This may include obtaining the necessary permits and adhering to specific installation requirements, which can affect both the timeline and cost of the project. Compliance with local regulations is crucial to avoid potential legal issues and ensure that the roofing system is installed to meet safety and performance standards. Understanding and adhering to these codes can also prevent costly delays and fines, ensuring a smoother project execution and protecting your investment.
Importance of Regular Roof Maintenance
Different types of roofing materials have varying maintenance needs. Understanding these requirements upfront can help you plan for ongoing maintenance costs and extend the life of your new roof. Regular maintenance, such as inspections, cleaning, and minor repairs, can prevent small issues from becoming major problems, thereby protecting your investment and ensuring the longevity of the roof. Implementing a proactive maintenance plan can help identify potential problems early, saving money on repairs and extending the roof’s lifespan. A well-maintained roof is less likely to require costly emergency repairs, making regular maintenance a critical component of managing the overall cost of your roofing system.
Warranty and Lifespan Considerations
When selecting a TPO roofing material, consider the warranty offered and the expected lifespan of the roof. Longer warranties often reflect the manufacturer’s confidence in the material’s durability and can provide peace of mind for the building owner. A roof with a longer lifespan may offer better long-term value, even if the initial cost is higher. By choosing a material with a robust warranty and long expected lifespan, businesses can reduce future repair costs and ensure consistent performance over time. The warranty also provides protection against potential defects or issues with the roofing materials, further safeguarding your investment and providing reassurance that your roof will perform as expected.
How to Choose the Right Contractor for TPO Commercial Roofing
Selecting the right contractor is a crucial step in ensuring a successful TPO commercial roof replacement project. A reputable contractor will have the experience, skills, and resources necessary to complete the job efficiently and to high standards. Here are some tips for choosing the right contractor:
- Verify Credentials and Experience: Ensure the contractor is licensed, insured, and has experience with commercial roofing projects similar to yours. A contractor with a proven track record in the industry is more likely to deliver quality results. Checking for industry certifications and memberships in professional organizations can also be a good indicator of the contractor’s commitment to maintaining high standards of workmanship and customer service.
- Check References and Reviews: Ask for references from previous clients and check online reviews to get an idea of the contractor’s reputation. Positive feedback from past clients is a good indicator of the contractor’s reliability and quality of work. Additionally, consider visiting completed projects if possible to see the quality of the contractor’s work firsthand and speak with building owners about their experience with the contractor.
- Get Multiple Quotes: Obtain quotes from several contractors to compare pricing and services. This will help you make an informed decision and ensure that you’re getting a fair price for the work. When reviewing quotes, be sure to compare not only the total cost but also the scope of work, materials, and warranties offered, as these factors can vary significantly between contractors and influence the overall value of the service.
- Understand the Contract: Make sure the contract outlines all aspects of the project, including materials, labor, timelines, and payment schedules. Clear terms help prevent misunderstandings and ensure that both parties are on the same page. A well-drafted contract should also include provisions for handling any unexpected issues or changes that may arise during the project, ensuring that you are protected in the event of any disputes or complications.
- Choose a Contractor Who Understands Local Conditions: In Miami, it’s essential to work with a contractor who understands the local climate and building codes. A local contractor will be familiar with the challenges posed by the area’s weather conditions and can recommend the best materials and techniques for your project. Their knowledge of local regulations and permitting processes can also help streamline the project, reducing the risk of delays and ensuring compliance with all necessary requirements.
TPO Roofing Cost Estimator Services
For businesses looking to plan their TPO roofing replacement projects more effectively, using a roofing cost estimator service can be highly beneficial. Estimate Florida Consulting provides comprehensive estimate services for TPO roofing projects, helping you understand the potential costs and budget accordingly. Their expert team can assess your project, consider all relevant factors, and provide a detailed estimate that reflects current market conditions in Florida. This service allows you to plan your project with greater accuracy, ensuring that you have the resources needed to achieve a high-quality result without unexpected expenses. Additionally, Estimate Florida Consulting can connect you with reputable contractors who specialize in TPO roofing systems, ensuring that your project is completed to the highest standards. Their connections and expertise can help you find the right professionals for your specific needs, further simplifying the process and increasing the likelihood of a successful project.
TPO Roofing Cost Calculator
In addition to professional estimation services, using a roofing cost calculator can be a useful tool for getting a rough estimate of your project costs. A roofing cost calculator allows you to input various factors such as roof size, material choice, and labor rates to generate an estimated cost for your commercial roofing project. While these calculators provide a good starting point, it’s important to follow up with a professional estimate for more accurate and detailed budgeting. Using a combination of these tools can help you better understand your project’s financial scope and make more informed decisions. The calculator can also help you explore different scenarios and material options, allowing you to compare costs and make choices that align with your budget and long-term goals.
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Is TPO Roofing Right for Your Job?
Aside from the relatively low cost of TPO roofing per square foot, there are several things to consider before you decide to move forward with this type of roofing. Here are some pros and cons of TPO roofing:
Pros
- Reflective material lowers energy costs
- Simple to install, which can lead to a lower TPO installation cost
- Very little maintenance required
- Eco-friendly, since it’s made from recycled materials
- Lightweight
Cons
- Not the most attractive type of roofing
- Must be installed in dry conditions (due to the heat adhesion process for the seams)
- Material quality varies drastically among manufacturers, which leads to variability in TPO roofing material costs
Conclusion
Investing in a TPO commercial roof replacement is a significant decision that requires careful planning and consideration of various factors. From choosing the right material and ensuring compliance with local building codes to planning for maintenance and considering energy efficiency, each aspect of the project plays a crucial role in the overall success and longevity of the roof. By understanding the factors that influence cost, selecting the right materials and contractors, and utilizing tools like cost estimators and calculators, you can ensure that your TPO roofing project meets your needs and provides long-term value. Whether you’re replacing an old roof or upgrading to a more energy-efficient system, a well-planned and executed TPO roofing project can protect your building, reduce operational costs, and enhance the overall value of your property. With the help of Estimate Florida Consulting, you can connect with trusted contractors who will guide you through every step of the process, ensuring that your roofing project is completed to the highest standards. Their expertise and connections can help you achieve the best possible results, maximizing the return on your investment and ensuring that your building is well-protected for years to come.
FAQs
The cost of replacing a commercial roof with TPO roofing is influenced by several factors, including the roof’s size, design complexity, and the materials used. On average, TPO roofing replacement costs range from $9.00 to $16.50 per square foot. This price range includes both materials and labor, covering all aspects of the installation. However, the final cost can vary depending on the building’s location, the thickness of the TPO membrane, and whether the old roofing material needs to be removed. Additionally, complex roof designs or unique architectural features may increase the cost due to specialized labor requirements.
The cost of TPO roofing replacement typically ranges from $9.00 to $16.50 per square foot. This estimate covers the TPO membrane, installation, and associated materials. The specific cost per square foot can vary based on factors such as the membrane’s thickness, the chosen installation method, and the roof’s design complexity. For example, thicker TPO membranes offer greater durability and longer lifespans but come at a higher cost per square foot. Roofs with multiple slopes or obstructions may also require more labor, further affecting the overall price.
The cost of replacing a TPO roof on a commercial building varies depending on the roof’s size and the project’s complexity. Here’s a breakdown of average costs:
Roof Size (Square Feet) | Cost per Square Foot | Total Cost Range |
5,000 sq ft | $9.00 – $16.50 | $45,000 – $82,500 |
10,000 sq ft | $8.50 – $16.00 | $85,000 – $160,000 |
20,000 sq ft | $8.00 – $15.50 | $160,000 – $310,000 |
50,000 sq ft | $7.50 – $15.00 | $375,000 – $750,000 |
The cost of replacing TPO roofs varies by the type of commercial building. Here’s a cost breakdown:
Commercial Building Type | Average Roof Size (sq ft) | TPO Replacement Cost |
Retail Store | 7,500 sq ft | $67,500 – $123,750 |
Office Building | 15,000 sq ft | $135,000 – $247,500 |
Industrial Warehouse | 35,000 sq ft | $315,000 – $577,500 |
Hotel | 75,000 sq ft | $675,000 – $1,237,500 |
The cost of TPO roofing varies depending on the membrane’s thickness. Here’s a detailed breakdown by commercial building type:
Commercial Building Type | Roof Size (sq ft) | 45-mil TPO Cost | 60-mil TPO Cost | 80-mil TPO Cost |
Retail Store | 10,000 sq ft | $90,000 – $160,000 | $95,000 – $170,000 | $100,000 – $180,000 |
Office Building | 20,000 sq ft | $160,000 – $310,000 | $170,000 – $330,000 | $180,000 – $350,000 |
Industrial Warehouse | 35,000 sq ft | $315,000 – $577,500 | $350,000 – $630,000 | $380,000 – $665,000 |
Hotel | 75,000 sq ft | $675,000 – $1,237,500 | $725,000 – $1,320,000 | $780,000 – $1,400,000 |
Several key factors influence the cost of replacing a commercial roof with TPO roofing:
- Roof Size and Dimensions: Larger roofs require more materials and labor, increasing the overall cost.
- TPO Membrane Thickness: Thicker membranes offer better durability but are more expensive.
- Roof Complexity: Roofs with multiple slopes, angles, or obstructions require more labor and materials, driving up costs.
- Installation Method: Different methods, such as mechanically attached or fully adhered systems, have varying costs.
- Location and Climate: Extreme weather conditions may necessitate additional measures, increasing the project cost.
- Removal of Old Roofing Material: The cost of removing and disposing of old roofing materials should be factored into the total cost.
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Process To Get TPO Roofing Estimate Report
Here I am going to share some steps to get TPO roofing estimate report.
